ecu-tests/TESTING_FRAMEWORK_GUIDE.md
Hosam-Eldin Mostafa afd9da8206 docs: hardware test infrastructure, session-managed PSU, settle-then-validate
Documents the new layers introduced over the past several commits.

- docs/19_frame_io_and_alm_helpers.md (new): full reference for the
  FrameIO and AlmTester helpers — three access levels (high/mid/low),
  full API tables, fixture wiring, cookbook patterns, and §7
  describing the four-phase SETUP/PROCEDURE/ASSERT/TEARDOWN test
  pattern with the three template flavors plus a §7.4 link to the
  PSU+LIN template.

- docs/14_power_supply.md: rewritten and expanded.
    §3 cross-platform port resolution (Windows / WSL1 / WSL2 +
       usbipd-win / Linux native compatibility table)
    §4 auto-detection via idn_substr
    §5 session-managed power: contract for tests, must-not list,
       what changed in the existing tests
    §6 the settle-then-validate pattern: two-delays table (PSU
       bench-dependent vs ECU firmware-dependent), copy-paste
       example, tuning guidance for ECU_VALIDATION_TIME_S
    §6 PSU settling characterization (-m psu_settling)
    §7 library API reference table + safe_off_on_close
    §9 troubleshooting expanded with WSL2 usbipd-win + dialout

- docs/18_test_catalog.md: voltage-tolerance section refreshed for
  the settle-then-validate shape, new "Hardware – PSU settling
  (opt-in)" category, new §8 "Hardware-test infrastructure"
  documenting conftest.py, frame_io.py, alm_helpers.py,
  psu_helpers.py, and both templates.

- docs/05_architecture_overview.md: components list split into
  framework core / hardware test layer / artifacts. Mermaid diagram
  gained a Hardware-test helpers subgraph showing FrameIO,
  AlmTester, rgb_to_pwm, and the templates. Data/control flow
  summary describes the session-managed PSU and the helper layer.

- docs/15_report_properties_cheatsheet.md: PSU section split into
  per-test (function-scoped rp) and module-scoped (testsuite
  property) blocks; added psu_resolved_port, psu_resolved_idn,
  psu_settled_s, validation_time_s.

- docs/README.md: links to the new doc 19.

- README.md, TESTING_FRAMEWORK_GUIDE.md: project-structure trees
  expanded to show the full current layout — every file and
  directory under tests/hardware/ (conftest, helpers, templates,
  tests), tests/unit/, config/, docs/, scripts/, and vendor/.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-08 19:02:42 +02:00

17 KiB

ECU Testing Framework - Complete Guide

Heads-up: the BabyLIN LIN adapter is deprecated and retained for backward compatibility only. New tests and deployments should target the MUM (Melexis Universal Master) adapter — see docs/16_mum_internals.md. The BabyLIN-related sections below are kept so existing rigs can still be maintained.

Overview

This comprehensive ECU Testing Framework provides a robust solution for testing Electronic Control Units (ECUs) using pytest with the MUM LIN adapter (current) or the deprecated BabyLIN adapter. The framework includes detailed test documentation, enhanced reporting, mock interfaces for development, and real hardware integration capabilities.

Framework Features

Complete Implementation Status

  • pytest-based testing framework with custom plugins
  • MUM (Melexis Universal Master) LIN integration via the pylin / pymumclient packages — current default
  • ⚠️ BabyLIN LIN integration (DEPRECATED) via the official SDK Python wrapper (BabyLIN_library.py)
  • Mock interface for hardware-independent development
  • Enhanced HTML/XML reporting with test metadata
  • Detailed test documentation extraction
  • Configuration management with YAML
  • Hex file flashing capabilities (scaffold)
  • Custom pytest markers for requirement traceability

Enhanced Reporting System

Test Metadata Integration

The framework automatically extracts detailed test information from docstrings and integrates it into reports:

HTML Report Features:

  • Title Column: Clear test descriptions extracted from docstrings
  • Requirements Column: Requirement traceability (REQ-001, REQ-002, etc.)
  • Enhanced Test Details: Description, test steps, and expected results
  • Marker Integration: Custom pytest markers for categorization

Example Test Documentation Format:

@pytest.mark.smoke
@pytest.mark.req_001
def test_mock_send_receive_echo(self, mock_interface):
    """
    Title: Mock LIN Interface - Send/Receive Echo Test
    
    Description: Validates basic send/receive functionality using the mock
    LIN interface with echo behavior for development testing.
    
    Requirements: REQ-001, REQ-003
    
    Test Steps:
    1. Connect to mock LIN interface
    2. Send a test frame with ID 0x01 and data [0x55]
    3. Receive the echoed frame within 100ms timeout
    4. Verify frame ID and data integrity
    
    Expected Result:
    - Frame should be echoed back successfully
    - Received data should match sent data exactly
    - Operation should complete within timeout period
    """

Report Generation

HTML Report (reports/report.html):

  • Interactive table with sortable columns
  • Test titles and requirements clearly visible
  • Execution duration and status tracking
  • Enhanced metadata from docstrings

XML Report (reports/junit.xml):

  • Standard JUnit XML format for CI/CD integration
  • Test execution data and timing information
  • Compatible with most CI systems (Jenkins, GitLab CI, etc.)

Project Structure

The hardware-test layer is split across three modules — see docs/19_frame_io_and_alm_helpers.md for the API and the four-phase test pattern, and docs/14_power_supply.md §5 for the session-managed PSU lifecycle.

ecu_tests/
├── ecu_framework/              # Core framework package
│   ├── config.py              # YAML configuration management
│   ├── lin/                   # LIN communication interfaces
│   │   ├── base.py           # Abstract LinInterface definition
│   │   ├── mock.py           # Mock interface for development
│   │   ├── mum.py            # MUM adapter (current default; pylin/pymumclient)
│   │   ├── ldf.py            # LdfDatabase wrapper around ldfparser
│   │   └── babylin.py        # DEPRECATED BabyLin hardware interface (kept for legacy rigs)
│   ├── power/                 # Bench power supply control
│   │   └── owon_psu.py       # Owon PSU SCPI controller + cross-platform resolver
│   └── flashing/             # Hex file flashing capabilities
│       └── hex_flasher.py    # ECU flash programming
│
├── tests/                     # Test suite
│   ├── conftest.py           # Project-wide fixtures: config, lin, ldf, flash_ecu, rp
│   ├── test_smoke_mock.py    # Mock interface validation tests
│   ├── test_babylin_hardware_smoke.py    # Hardware smoke tests (deprecated BabyLIN)
│   ├── test_hardware_placeholder.py      # Placeholder
│   ├── unit/                  # Pure-logic tests (no hardware)
│   │   ├── test_config_loader.py
│   │   ├── test_linframe.py
│   │   ├── test_ldf_database.py
│   │   ├── test_hex_flasher.py
│   │   ├── test_mum_adapter_mocked.py
│   │   └── test_babylin_adapter_mocked.py    # deprecated path
│   ├── plugin/
│   │   └── test_conftest_plugin_artifacts.py
│   └── hardware/              # Real-bench tests (MUM / PSU / ECU)
│       ├── conftest.py        # Session-scoped autouse PSU fixture (powers the ECU)
│       ├── frame_io.py        # FrameIO — generic LDF-driven send/receive/pack/unpack
│       ├── alm_helpers.py     # AlmTester — ALM_Node domain helpers + constants
│       ├── psu_helpers.py     # apply_voltage_and_settle — measure-rail-then-validate
│       ├── _test_case_template.py            # ALM-only test starting point
│       ├── _test_case_template_psu_lin.py    # PSU + LIN test starting point
│       ├── test_mum_alm_animation.py         # ALM mode/update/LID checks
│       ├── test_mum_auto_addressing.py       # BSM auto-addressing
│       ├── test_e2e_mum_led_activate.py      # MUM end-to-end power+activate
│       ├── test_overvolt.py                  # Voltage-tolerance suite
│       ├── test_psu_voltage_settling.py      # PSU settling-time (opt-in: -m psu_settling)
│       ├── test_owon_psu.py                  # PSU IDN + measurements (read-only)
│       └── test_e2e_power_on_lin_smoke.py    # DEPRECATED BabyLIN E2E
│
├── config/                    # Configuration files
│   ├── test_config.yaml      # Main test configuration (MUM by default)
│   ├── mum.example.yaml      # MUM hardware profile
│   ├── owon_psu.example.yaml # PSU profile (copy to owon_psu.yaml)
│   ├── owon_psu.yaml         # Optional per-machine PSU override
│   ├── examples.yaml         # Combined mock/babylin profiles
│   └── babylin.example.yaml  # DEPRECATED BabyLIN profile
│
├── docs/                      # Deep-dive guides (numbered for reading order)
│   ├── 01_run_sequence.md … 18_test_catalog.md
│   └── 19_frame_io_and_alm_helpers.md   # Hardware test helpers + four-phase pattern
│
├── vendor/                    # Third-party assets and project resources
│   ├── 4SEVEN_color_lib_test.ldf   # LDF used by the LIN tests
│   ├── rgb_to_pwm.py         # RGB → PWM calculator (ALM PWM assertions)
│   ├── Owon/owon_psu_quick_demo.py # Standalone PSU demo
│   ├── automated_lin_test/   # Reference scripts + Melexis package installer
│   ├── BabyLIN_library.py    # DEPRECATED official SDK Python wrapper
│   └── platform libs         # DEPRECATED OS-specific native libs (DLL/.so)
│
├── reports/                   # Generated test reports per run
│   ├── report.html           # Enhanced HTML with metadata
│   ├── junit.xml             # JUnit XML for CI
│   ├── summary.md            # Machine-readable run summary
│   └── requirements_coverage.json
│
├── scripts/                   # Pi/CI helpers (pi_install.sh, ecu-tests.service, …)
├── conftest_plugin.py         # Custom pytest plugin for enhanced reporting
├── pytest.ini                 # Markers, addopts, junit_family=legacy
├── requirements.txt           # Python dependencies
├── README.md                  # Quick start + project overview
└── TESTING_FRAMEWORK_GUIDE.md # ← you are here

Running Tests

Basic Test Execution

# Run all tests with verbose output
python -m pytest -v

# Run specific test suite
python -m pytest tests\test_smoke_mock.py -v

# Run tests with specific markers
python -m pytest -m "smoke" -v
python -m pytest -m "req_001" -v

# Run hardware tests (requires deprecated BabyLIN hardware); join with adapter marker
# Prefer MUM for new work: pytest -m "hardware and mum" -v
python -m pytest -m "hardware and babylin" -v

Unit Tests (fast, no hardware)

Run only unit tests using the dedicated marker or by path:

# By marker
python -m pytest -m unit -q

# By path
python -m pytest tests\unit -q

# Plugin self-tests (verifies reporting artifacts)
python -m pytest tests\plugin -q

Reports still go to reports/ (HTML and JUnit per defaults). Open the HTML on Windows with:

start .\reports\report.html

Coverage: enabled by default via pytest.ini. To disable locally:

python -m pytest -q -o addopts=""

Optional HTML coverage:

python -m pytest --cov=ecu_framework --cov-report=html -q
start .\htmlcov\index.html

See also: docs/13_unit_testing_guide.md for more details and examples.

Report Generation

Tests automatically generate enhanced reports:

  • HTML Report: reports/report.html - Interactive report with metadata
  • XML Report: reports/junit.xml - CI/CD compatible format

Configuration

Test Configuration (config/test_config.yaml)

interface:
  type: mock  # or "mum" for hardware (current); "babylin" is deprecated
  timeout: 1.0

flash:
  hex_file_path: firmware/ecu_firmware.hex
  flash_timeout: 30.0

ecu:
  name: Test ECU
  lin_id_range: [0x01, 0x3F]

BabyLIN Configuration (config/babylin.example.yaml) — DEPRECATED

Retained for backward compatibility. Prefer config/mum.example.yaml for new work.

interface:
  type: babylin           # deprecated; prefer "mum"
  channel: 0              # channel index used by the SDK wrapper
  bitrate: 19200          # typically set by SDF
  sdf_path: ./vendor/Example.sdf
  schedule_nr: 0          # schedule to start on connect

Test Categories

1. Mock Interface Tests (test_smoke_mock.py)

Purpose: Hardware-independent development and validation

  • Send/receive echo functionality
  • Master request/response testing
  • Timeout behavior validation
  • Frame validation boundary testing
  • Parameterized boundary tests for comprehensive coverage

Status: 7 tests passing - Complete implementation

2. Hardware Smoke Tests (test_babylin_hardware_smoke.py) — DEPRECATED

Purpose: Basic BabyLIN hardware connectivity validation (deprecated path; prefer the MUM smoke tests under tests/hardware/)

  • SDK wrapper import and device open
  • Interface connection establishment
  • Basic send/receive operations
  • Error handling and cleanup

Status: Ready for hardware testing

3. Hardware Integration Tests (test_hardware_placeholder.py)

Purpose: Full ECU testing workflow with real hardware

  • ECU flashing with hex files
  • Communication protocol validation
  • Diagnostic command testing
  • Performance and stress testing

Status: Framework ready, awaiting ECU specifications

Custom Pytest Markers

The framework includes custom markers for test categorization and requirement traceability:

# In pytest.ini
markers =
    smoke: Basic functionality tests
    integration: Integration tests requiring hardware
    hardware: Tests requiring physical hardware (MUM or, deprecated, BabyLin)
  babylin: DEPRECATED. Tests targeting the legacy BabyLIN SDK adapter
  mum: Tests targeting the current MUM (Melexis Universal Master) adapter
  unit: Fast unit tests (no hardware)
    boundary: Boundary condition and edge case tests
    req_001: Tests validating requirement REQ-001 (LIN Interface Basic Operations)
    req_002: Tests validating requirement REQ-002 (Master Request/Response)
    req_003: Tests validating requirement REQ-003 (Frame Validation)
    req_004: Tests validating requirement REQ-004 (Timeout Handling)

BabyLIN Integration Details (DEPRECATED)

Kept for backward compatibility only. New tests should use the MUM adapter (docs/16_mum_internals.md).

SDK Python wrapper

The deprecated BabyLIN adapter uses the official SDK Python wrapper BabyLIN_library.py (placed under vendor/) and calls its BLC_* APIs.

Key calls in the adapter (ecu_framework/lin/babylin.py):

  • BLC_getBabyLinPorts, BLC_openPort — discovery and open
  • BLC_loadSDF, BLC_getChannelHandle, BLC_sendCommand('start schedule N;') — SDF + scheduling
  • BLC_mon_set_xmit — transmit
  • BLC_getNextFrameTimeout — receive
  • BLC_sendRawMasterRequest — master request (length then bytes)

Development Workflow

1. Development Phase

# Use mock interface for development
python -m pytest tests\test_smoke_mock.py -v

2. Hardware Integration Phase

# Test with deprecated BabyLIN hardware (legacy rigs only)
# Prefer MUM: python -m pytest -m "hardware and mum" -v
python -m pytest -m "hardware and babylin" -v

3. Full System Testing

# Complete test suite including ECU flashing
python -m pytest -v

Enhanced Reporting Output Example

The enhanced HTML report includes:

Result Test Title Requirements Duration Links
Passed test_mock_send_receive_echo Mock LIN Interface - Send/Receive Echo Test REQ-001, REQ-003 1 ms
Passed test_mock_request_synthesized_response Mock LIN Interface - Master Request Response Test REQ-002 0 ms
Passed test_mock_receive_timeout_behavior Mock LIN Interface - Receive Timeout Test REQ-004 106 ms

Framework Validation Results

Current Status: All core features implemented and tested

Mock Interface Tests: 7/7 passing (0.14s execution time)

  • Send/receive operations: Working
  • Timeout handling: Working
  • Frame validation: Working
  • Boundary testing: Working

Enhanced Reporting: Fully functional

  • HTML report with metadata: Working
  • XML report generation: Working
  • Custom pytest plugin: Working
  • Docstring metadata extraction: Working

Configuration System: Complete

  • YAML configuration loading: Working
  • Environment variable override: Working
  • BabyLIN SDF/schedule configuration: Working (deprecated path)
  • Power supply (PSU) configuration: Working (see config/test_config.yamlpower_supply)

Owon Power Supply (PSU) Integration

The framework includes a serial SCPI controller for Owon PSUs and a hardware test wired to the central config.

  • Library: ecu_framework/power/owon_psu.py (pyserial)
  • Config: config/test_config.yaml (power_supply section)
    • Optionally merge machine-specific settings from config/owon_psu.yaml or env OWON_PSU_CONFIG
  • Hardware test: tests/hardware/test_owon_psu.py (skips unless power_supply.enabled and port present)
  • quick demo: vendor/Owon/owon_psu_quickdemo.py

Quick run:

pip install -r .\requirements.txt
copy .\config\owon_psu.example.yaml .\config\owon_psu.yaml
# edit COM port in .\config\owon_psu.yaml
pytest -k test_owon_psu_idn_and_optional_set -m hardware -q
python .\vendor\Owon\owon_psu_quick_demo.py

Common config keys:

power_supply:
  enabled: true
  port: COM4
  baudrate: 115200
  timeout: 1.0
  eol: "\n"
  parity: N
  stopbits: 1
  idn_substr: OWON

Next Steps

  1. Hardware Testing: Connect MUM hardware (or, for legacy rigs, BabyLin) and validate the corresponding hardware smoke tests
  2. ECU Integration: Define ECU-specific communication protocols and diagnostic commands
  3. Hex Flashing: Implement complete hex file flashing workflow
  4. CI/CD Integration: Set up automated testing pipeline with generated reports

Dependencies

pytest>=8.4.2
pytest-html>=4.1.1
pytest-xdist>=3.8.0
pyyaml>=6.0.2

This framework provides a complete, production-ready testing solution for ECU development. The current LIN path uses the MUM adapter; the BabyLIN adapter is retained as a deprecated fallback for legacy rigs. Enhanced documentation, traceability, and reporting are available regardless of the adapter in use.